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Automatic High Speed Copper Wire Bunching Machine , Double Twist Bunching Machine

Suzhou Hengxie Machinery Co., Ltd

Automatic High Speed Copper Wire Bunching Machine , Double Twist Bunching Machine

Brand Name : HXE

Model Number : 630P

Certification : SGS/ISO

Place of Origin : China(Mainland)

MOQ : 1 set

Price : Negotiable

Payment Terms : T/T, L/C

Supply Ability : 40 sets per year

Delivery Time : 45-60 work days

Packaging Details : Packed with plastic film, U-steel under the machine,20GP Container

Main motor : 11KW

Conductor single wire : Φ0.15mm~Φ1.04mm

Conductor stranding : 0.35mm2~6 mm 2

Max rotating speed : 2000

Product name : Wire bunching machine

Core wire stranding outer dia : Φ1.0mm~Φ6.0mm

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Automatic High Speed Double Wire Twisting Buncher

I. Application scope

The bunching machine is suitable for the winding of the extremely thin wire conductors such as aerospace, medical devices, mobile phones, notebook computers, etc. Seven strands of bare copper wire, tinned wire, enameled wire, etc. Conductor wire diameter range: Φ0.15mm~Φ1.04mm, stranding area:0.35mm2~6 mm 2, pitch distance: 12.5mm~96.8mm.

II. Technical data

Equipment models

HXE-630P

Take-up bobbin Outer diameter*bore*outer width

Φ630*Φ80*Φ360

Conductor single wire dia

Φ0.15mm~Φ1.04mm

Conductor stranding section area

0.35mm2~6 mm 2

Core wire single wire dia

Φ0.5mm~Φ3mm

Core wire stranding outer dia

Φ1.0mm~Φ6.0mm

Max rotating speed

2000

Main motor power

11KW

Inverter power

11KW

Magnetic powder clutch

5

Pitch

12.5mm~96.8mm

Dimension

3300L×1450W×1650H

Direction of lay

Z/S

Machine gross weight

3500kg

Fast stop with electric control

15

Emergency stop time

4

Tension control method

Touch screen+PLC+ Magnetic powder clutch, it may ensure the constant tension from empty bobbin to full bobbin.

Protection

Machine will automatically brake when wire inside and outside is broken; the machine will automatically stop when the preset length is arrived.

Brake mode

Electromagnetic brake

Traversing

Rolling ring drive units, winding pitch and breadth are adjustable.

Operation mode

Touch screen operation

Twisting usage

It is applied to the twisting of above 7 pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires and double twisting for core wires.

III. Equipment composition

3.1 Machine features

3.1.1 Main body: the body is made of high quality steel plate welded, after annealing processing, precision CNC boring machine.

3.2.2 Driving part: the main transmission adopts synchronous belt with high quality, bearing adopts NSK bearings imported from, using circulating oil lubrication.

3.2.3 Spindle material: 40Cr steel after quenching and tempering treatment;

Accuracy: the outer core of the shaft and the bearing end face are grinded to ensure concentricity and verticality of the axis.

Dynamic balance: dynamic balance accuracy G2.5 (weight difference 0.03 g)

3.2.4 Into the line part: from the line device through the broken line induction area, the first through the main distribution board (line hole according to 1+6+12+)... After passing through the first line pressing die, and then passing through the second line pressing die, the wire guide wheel in the right main shaft is backward. After the aluminum ring with a ceramic ring and then into the main axis of the inside of the wire guide wheel, and then through the center of the steering wheel to the steering wheel, to the top of the qualifying pulley.

3.2.5 Bow belt part: material imported from Japan SK5;

Shape: specially designed to reduce drag.

Weight difference: less than 0.03 grams per pair.

3.2.6 Tension control: 1.2kg/f magnetic powder type automatic clutch (to meet the requirements of 0.10~2mm2 strand production process); PLC program controller to automatically adjust the tension, tension constant.

3.2.7 Production performance: production of 0.10~2mm2 specification products, do not jump the wire, the wire guide wheel, ceramic ring does not damage the copper wire;

3.2 Electrical control

3.2.1 Motor control: using the transducer infinitely adjustable-speed control, can be adjusted, between zero and the highest speed tachometer shows the current speed.

3.2.2 Automatic stop: plateful downtime, internal and external broken wires automatic stop, on the cover, the front door, jacking, plate, such as abnormal alarm automatic brake function.

3.2.3 Electrical control: electrical control design scientific, reasonable, sensitive reaction, action accurate, convenient operation, electrical schematic diagram.

IV. The installation of the machine

4.1 Production workshop

The ground should be clean and tidy for production workshop, the channel is smooth, well ventilated, bright light, should be embedded underground power cable.

4.2 The installation of the machine

Machine should be installed so as to facilitate operation and maintenance, machine installation, size layout should be appropriate, to facilitate logistics flow. Each machine use 6 piece of Shock pad.

4.3 Electrical wiring

This machine motor use 380VAC three-phase power supply, electric cabinet R.S.T on patch panel in the terminal for the power converter terminal, when wiring, please make sure the power is correct, the machine should have a good grounding.

V. Prepare operation

5.1 According to production requirement your coil ready;

5.2 according to the production requirements need to be twisted wire coil respectively in a pay-off rack is fixed;

5.3 According to the wire diameter size appropriate adjust the thread tension.

5.4 according to the diameter of twisted to choose the appropriate eye mode;

5.5 Check the receive coil specification is correct, no defect;

5.6 the correct sound coil specification on top plate shaft within the machine, tighten the oil switch, hydraulic jack back pressure oil with axis of take-up rises to the top axis of consistent position, tighten the jacking the hand wheel, make the top shaft locking the spool. Loosen the hydraulic jack switch back to oil; make the top tray plate to its original position;

5.7 The twisted copper wire or wire through the rack wheel hub plate, die through the steel spindle, the porcelain eye, pulling wheel, steering wheel, guide wheel to qualifying spool;

5.8 Adjust the position according to the length of the reel;

5.9 Close the door.

Automatic High Speed Copper Wire Bunching Machine , Double Twist Bunching Machine


Product Tags:

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